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Ofi: global cocoa producer with critical hygiene standards
Ofi has been a leading producer of semi-finished cocoa products for the food industry for 112 years. From cocoa beans to powder, butter, and mass—every product must meet strict hygiene requirements. This is a challenge, because contaminated product carriers can directly affect quality. To prevent this, Ofi sought a cleaning solution that was efficient, thorough, and user-friendly.
Barrels and filters were previously cleaned manually—a time-consuming and inconsistent process. This resulted in high labor costs and varying cleaning quality. Ofi wanted to automate these processes to save costs and ensure consistent cleaning results.
- Client: Ofi
- Year: 2019
- 200 barrels per hour
What we did
A custom-made tunnel washer that meets all requirements.
At Supura, we believe in solutions that fit seamlessly into the production environment. Together with Ofi, we analyzed their current working methods and challenges. Based on this, we developed a modular tunnel washer, fully tailored to their barrels and filters.
Our solution:
- Time and cost savings: automatic cleaning of multiple vessels and filters simultaneously.
- Optimized hygiene: consistent cleaning results without manual variation.
- Ease of use: the installation is easy to operate and maintenance-friendly.
To ensure that this investment was the right choice, we took Ofi through the process step by step. We showed them similar installations and carried out extensive tests before the machine was installed. This way, they knew exactly what to expect.
The pure outcome
Automated cleaning: faster, more reliable, and more efficient.
The results speak for themselves. Thanks to the new washing system, Ofi now cleans up to twice as fast. The consistent quality of the cleaning process guarantees a hygienic working environment and prevents contamination of their end products.
- Reduction in manual labor: employees can focus on other tasks.
- Lower operating costs: savings on labor hours and more efficient water use.
- Sustainable result: the machine continues to meet strict hygiene standards and can be easily adapted to future needs.
Our involvement does not stop with installation. We continue to work closely with Ofi to optimize the machine's performance and make adjustments where necessary. Because at Supura, innovation never stops.
Would you like to optimize your cleaning process, just like Ofi? Feel free to contact us contact and discover how we can improve your production environment.
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